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Home > Product > Ferrule Fittings > Technical Resources > Tube Fittings Selection Guide

Tube Fittings Selection Guide – How to Choose the Right PE-LOCK Ferrule Fitting for Your Application

Choosing the correct tube fitting is critical for ensuring leak-proof, safe, and long-lasting connections in fluid and gas systems. At Perfect Engineers, our brand PE-LOCK offers a wide range of double ferrule compression fittings designed for instrumentation, process piping, gas delivery, and high-pressure systems.

This guide helps you make informed decisions on tube size, material, thread type, pressure rating, and application suitability, so you can avoid system failure, leaks, or compatibility issues.

Table of Contents

7-Step Checklist for Selecting the Right Ferrule Tube Fitting

Know Your Application Type

System TypeConsiderations
HydraulicPressure rating, vibration resistance
PneumaticLeak-free sealing, fast disassembly
Chemical/CorrosiveAlloy selection, media compatibility
Cleanroom/PharmaSurface finish, contamination-free assembly
Gas (O₂, H₂, N₂)Leak-tight design, helium testing, spark resistance
Vacuum/UHVZero-leakage, surface finish, helium leak certification

Determine Tube OD & Wall Thickness

  • Common OD sizes: 1/8”, 1/4”, 3/8”, 1/2”, 3/4”, 1” (or 3 mm to 25 mm metric)
  • Wall thickness affects pressure rating and grip strength
  • Match tube to fitting: [Download Tube Size Chart PDF]

Quick Application Matching Guide

IndustryBest PE-LOCK Fitting Type
Oil & GasSS316L / Inconel, NPT Thread, Leak-Tested
Pharma / BiotechElectropolished SS316L, Metric Sizes, Clean Packed
Chemical ProcessingHastelloy / Monel, BSP Thread, Corrosion-Resistant
Marine / OffshoreSuper Duplex / Monel, BSPT Thread, Salt Spray Proof
Aerospace / CryogenicTitanium / Inconel, UNF Thread, Vibration Safe

Choose the Right Material

Media/EnvironmentRecommended Material
Steam / Hot WaterSS316L, SS321
Seawater / ChlorideMonel, Super Duplex, Titanium
Acidic / Oxidizing MediaHastelloy C276, Inconel 625
UHP Gas / Clean FluidsSS316L Electropolished
Medical OxygenBrass / SS316L Non-Oil Treated

Refer to [Chemical Compatibility Chart]

Select the Correct Thread Type

Region / StandardCommon Thread Types
Global StandardNPT, BSP, BSPT
U.S. / AviationUNF, SAE, JIC
Europe / Process PlantsISO, DIN, Metric Fine

Contact Us for Pricing & OEM Support

Call

+91-8591096714

Website

www.perfectqrc.com

Confirm Pressure Rating

  1. Pressure depends on tube OD, wall thickness, material, and temp
  2. Example: 1/4” SS316L tube = ~6,000 PSI at room temp
  3. Apply temperature de-rating for steam/high-temp service

Environmental & Compliance Needs

RequirementPE-LOCK Support
Cleanroom PackagingYes (Class 100 available)
Helium Leak TestingAvailable up to 1×10⁻⁹ mbar·l/s
MTC, Hydro Test, CertificationsSupplied with each batch
Custom Branding / OEM KitsYes – Engraved, barcoded, private labeled

Choose the Fitting Type

Fitting TypeFunction
Straight / Reducing UnionTube-to-tube inline connections
Male / Female ConnectorTube-to-thread transitions
Union Elbow / TeeDirectional changes with minimal pressure loss
Bulkhead UnionSecure tube runs through panel/enclosure walls
End Cap / PlugTemporary or permanent line terminations

Buyer-Focused FAQs

Yes. Our helium leak-tested fittings are suitable for compressed gases, including O₂ and H₂.

Use our temperature factor table above. For example, SS316L at 400°C = 72% of its rated pressure.

Yes. We provide hydro test, helium leak test, and pressure validation reports on request.

Yes. PE-LOCK fittings follow ASME, ASTM, and DIN codes as per application needs.

Yes. Contact us with alloy and tube specs to receive application-specific pressure data.

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