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Trunnion Mounted Ball Valve – Engineered for High Pressure, Large Diameter Applications

When you’re dealing with large pipelines, high-pressure fluids, or critical process control, a standard floating ball valve just won’t do. You need a Trunnion Mounted Ball Valve—the go-to solution for zero leakage, low torque, and long-term durability.

At Perfect Engineers, we manufacture high-performance trunnion mounted ball valves that are trusted by EPCs, refineries, power plants, and oil & gas operators across India and globally.

Table of Contents

Trunnion Mounted Ball Valve

What is a Trunnion Mounted Ball Valve?

A Trunnion Mounted Ball Valve is a quarter-turn valve where the ball is supported at both ends (top and bottom) with trunnion shafts. Unlike floating ball valves, the ball does not move with line pressure. Instead, seats are spring-loaded to move toward the ball, ensuring positive sealing even at very low pressures.

This structure makes it ideal for large-diameter and high-pressure systems where torque, safety, and performance are critical.

Key Features of Our Trunnion Ball Valves

  1. Designed for Class 150 to 2500 and PN10 to PN160
  2. Available in full bore and reduced bore options
  3. Trunnion support = low torque and actuator efficiency
  4. Double block & bleed (DBB) system built-in
  5. Emergency sealant injection port for in-line repair
  6. Fire-safe, anti-static, blowout-proof stem standard
  7. Available in cast and forged construction
  8. Suitable for buried and above-ground pipelines

Technical Specifications

Parameter Specification
Size Range 2” to 36”
Pressure Rating Class 150 / 300 / 600 / 900 / 1500 / 2500
Body Materials WCB, LCB, CF8M, A105, SS316, Duplex, Inconel
Ball & Trunnion Support Forged or machined carbon/stainless steel
Seat Options PTFE, RPTFE, Graphite, Metal, Lip Seal
End Connections Flanged, Butt Weld, Socket Weld
Operation Gear, Pneumatic, Electric
Standards API 6D, ISO 17292, ASME B16.34, BS 5351
Fire-Safe Certification API 607 / ISO 10497 (available)

Contact Us for Pricing & OEM Support

Call

+91-9004860491

Website

www.perfectqrc.com

Ideal Applications

  1. Natural gas and crude oil pipelines
  2. Petrochemical and refinery process lines
  3. LNG terminal loading systems
  4. Power plant steam and fuel handling
  5. Offshore platforms (FPSO, rigs)
  6. Water injection and produced water systems
  7. Clean-in-place (CIP) systems
  8. District heating and buried utility lines
  9. High-pressure slurry or abrasive fluid transfer

Trunnion Ball Valve vs Floating Ball Valve

Feature Trunnion Mounted Valve Floating Ball Valve
Ball Support Fixed by trunnions Floats with line pressure
Torque Requirement Low Higher
Pressure Class Very high (up to 2500) Moderate (up to 600)
Seat Sealing Independent seat movement Ball pushes against seat
Suitable Size Range 2″ and above ¼” to 6″
Applications Gas, oil, high-pressure lines Water, general shut-off

Optional Features

  • Double Block & Bleed (DBB) design
  • Emergency sealant injection for seat restoration
  • Extended stem for buried installations
  • Fire-safe design with graphite seals
  • Drain & vent ports for inline maintenance
  • Position indicator, limit switches, and solenoid options
  • Anti-blowout stem and anti-static grounding

Maintenance & Operation Tips

  • Install with actuator access and mounting pad aligned
  • Periodically operate manually or via control signal
  • Use sealant injection in case of minor seat leakage
  • Ensure pressure-relief devices are checked periodically
  • Lubricate trunnion and stem area if operating in dusty environments

FAQs

Absolutely. Trunnion valves are the preferred choice in pipelines, refineries, and offshore rigs.

Double Block & Bleed – it allows isolation of both upstream and downstream sides and draining of the cavity.

  1. We offer fire-tested valves compliant with API 607 and ISO 10497.

Yes. All models are actuator-ready (ISO 5211) and compatible with pneumatic or electric actuation.

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