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Home > Product > Ferrule Fittings > Technical Resources > Single Ferrule vs Double Ferrule

Single Ferrule vs Double Ferrule – Which Compression Fitting is Right for Your Application?

Perfect Engineers, through its advanced fluid control brand PE-LOCK, offers both Single Ferrule and Double Ferrule tube fittings for critical applications across industries. While both provide leak-proof connections, the choice between them depends on pressure, media type, vibration exposure, and reusability needs.

In this technical guide, we compare Single vs Double Ferrule fittings—highlighting their construction, working principles, performance, and ideal use cases—so you can make the right selection for your instrumentation or process system.

Table of Contents

Quick Comparison Table: Single vs Double Ferrule

Feature Single Ferrule Fitting Double Ferrule Fitting
Number of Ferrules One (combined grip & seal) Two (front ferrule + back ferrule)
Sealing Mechanism Compression of one ferrule against the tube Front ferrule seals, back ferrule grips
Tube Grip Strength Moderate High (resists pull-out and vibration)
Ease of Assembly Simple Slightly more steps, precision assembly
Pressure Ratings Up to ~6,000 PSI Up to 10,000 PSI or more (depending on size)
Reusability Moderate (can degrade with repeated use) High (maintains seal after multiple cycles)
Vibration Resistance Moderate Excellent (prevents tube movement)
Applications General purpose, low to medium pressure Critical sealing, high-pressure, safety zones
Interchangeability Limited between brands Common industry standard (PE-LOCK, Swagelok®)
Cost Lower Slightly higher due to added ferrule

What is a Single Ferrule Fitting?

A single ferrule fitting uses one conical ferrule to simultaneously seal and grip the tube. It’s ideal for general-purpose instrumentation, low-pressure hydraulic lines, and non-critical gas systems.

Pros:

  • Simple design
  • Fewer components
  • Cost-effective
  • Easier to train technicians

Limitations:

  • Less reliable under high vibration
  • May lose sealing integrity on reassembly
  • Not ideal for UHP, gas-tight, or critical fluid lines

What is a Double Ferrule Fitting?

A double ferrule fitting consists of a front ferrule that creates a leak-tight seal and a back ferrule that grips the tube securely. This separation of functions makes it the industry standard for high-pressure, high-purity, and mission-critical applications.

Advantages:

  • Superior leak-proof sealing
  • High-pressure and high-temperature ratings
  • Outstanding vibration and pull-out resistance
  • Excellent for reusability and maintenance
  • Swagelok®, Parker®, and PE-LOCK compatible

Applications:

  • Oil & Gas analyzer panels
  • Hydrogen and oxygen gas lines
  • Pharmaceutical nitrogen & WFI systems
  • High-vibration or offshore instrumentation
  • Cleanroom & UHP semiconductor gas lines

Contact Us for Pricing & OEM Support

Call

+91-9004860491

Website

www.perfectqrc.com

PE-LOCK Fitting Solutions

Perfect Engineers offers:

  1. PE-LOCK Double Ferrule Fittings – SS316L, Monel, Inconel, Hastelloy, Titanium
  2. PE-LOCK Single Ferrule Fittings – SS304, Brass, Zinc-Coated Steel
  3. Sizes: 1/8” to 1” OD (3 mm to 25 mm)
  4. Certifications: ISO 9001:2015, EN 10204 3.1, Hydro & Helium Test (optional)
  5. Interchangeability: Swagelok®, Parker®, Hy-Lok® compatible

Pressure & Performance Comparison

Tube Size (OD) Single Ferrule (SS316L) Double Ferrule (SS316L)
1/4″ ~4,500 PSI ~6,000 PSI
3/8″ ~3,500 PSI ~5,000 PSI
1/2″ ~3,000 PSI ~4,800 PSI

Buyer-Focused FAQs

Not always. The body geometry may differ. Always use matching fitting bodies and ferrules.

Yes. PE-LOCK double ferrule fittings are fully interchangeable in form and function.

Limited reusability. They may deform after multiple tightening cycles. Use double ferrule for maintenance-heavy applications.

Single ferrule is cheaper up front, but double ferrule provides better lifecycle performance and safety margin.

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