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Integral Bonnet Needle Valve Manufacturer in India | Leak-Tight Flow Control by Perfect Engineers

One-Piece Body. Zero Leakage. Long Life.

At Perfect Engineers, we manufacture high-performance Integral Bonnet Needle Valves designed for leak-free, high-integrity sealing in critical flow control applications. Unlike conventional two-piece valves, these feature a machined single-piece body (integral bonnet) that minimizes the risk of leaks, ensuring reliable and maintenance-free operation in demanding environments.

These valves are widely used in instrumentation systems, chemical injection panels, analyzer loops, and high-pressure gas control applications.

Table of Contents

Integral Bonnet Needle Valve Manufacturer in India | Leak-Tight Flow Control by Perfect Engineers

What Is an Integral Bonnet Needle Valve?

An integral bonnet needle valve is a precision flow control valve with its valve body and bonnet designed as a single solid piece (instead of a bolted joint). This construction enhances leak resistance, mechanical strength, and pressure retention, making it ideal for gas systems, high-pressure fluid circuits, and instrumentation panels.

Preferred in hydrogen, oxygen, and toxic gas lines, where joint integrity is critical.

Key Features

  1. One-piece (monolithic) body construction for zero leak path
  2. Pressure rating: up to 6000 PSI standard, custom up to 10,000 PSI
  3. Sizes: ¼”, ⅜”, ½”, custom on request
  4. End connections: BSP / NPT / Compression / Flanged
  5. Leak-tight shutoff with metal-to-metal or soft-seat options
  6. Available in SS 316, SS 304, Monel, Hastelloy, CS, Brass

Technical Specifications

ParameterSpecification
Body TypeIntegral Bonnet (One-piece)
MaterialSS 316 / 304, CS A105, Monel, Hastelloy
Pressure Rating3000 – 10,000 PSI
Seat OptionsPTFE, PEEK, Graphite, Metal-to-Metal
End ConnectionsBSP / NPT, Compression, SW, BW, Flanged
Valve DesignStraight, Angle, Bar Stock
Handle OptionsRound, Knurled, T-bar
TestingHydrostatic / Pneumatic – API 598 / BS EN
CertificationISO 9001:2015, EN 10204 3.1, IBR, CE

Available End Connection Types

End TypeCommon Usage
BSP/NPTIndustrial and gas panels
CompressionTube fittings in cleanroom and lab systems
FlangedInline mounting in plants and utility skids
Socket/Butt WeldPermanent high-pressure installations

Contact Us for Pricing & OEM Support

Call

+91-8591096714

Website

www.perfectqrc.com

Applications of Integral Bonnet Needle Valves

  1. Gas sampling & analyzer panels
  2. Toxic gas service (Cl₂, SO₂, H₂)
  3. Instrumentation manifolds & tubing systems
  4. Hydraulic and pneumatic circuits
  5. Fire safety gas shutoff systems
  6. Marine & offshore chemical dosing skids
  7. Biotech & pharmaceutical flow control panels

Why Perfect Engineers?

  • In-house machining of bar stock integral body designs
  • 100% tested for bubble-tight performance
  • Supplied with MTC, Hydro/Pneumatic Test Certificate, IBR/CE, and third-party approvals
  • OEM and EPC customization with thread type, pressure class & marking
  • Export-ready with traceability, HS code & packing

FAQs – Integral Bonnet Needle Valves

Yes. With metal-to-metal or oxygen-cleaned PTFE seats, they are ideal for oxygen and hydrogen lines.

Yes. ¼” and ½” compression-end models are standard for instrumentation tubing.

Yes. Straight, angle, and block & bleed configurations are available in integral bonnet design.

Common models are available in stock. Custom variants can be shipped in 7–14 working days.

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