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Home > Product > Ball Valve > Ball Valves Based on Functionality

Ball Valves Based on Functionality – Floating, Trunnion, Fire Safe & More

Not all ball valves function the same way—even if they look identical. At Perfect Engineers, we help you choose the right valve not just by size or material, but by how the internal ball operates under pressure.

Whether you’re working in high-pressure gas systems or CIP cleaning lines in a pharma plant, understanding functionality types like Floating Ball, Trunnion Mounted, Fire-Safe, or Cavity-Filled Valves will ensure better safety, performance, and process efficiency.

Table of Contents

What is Ball Valve Functionality?

Ball valve functionality refers to how the ball inside the valve reacts to line pressure, and how it is mounted or sealed. This affects:

  • How the valve performs under different pressures
  • Torque requirements for opening/closing
  • Whether it needs support mechanisms (like trunnions)
  • Suitability for specific media (corrosive, sticky, flammable)

 Types of Functional Ball Valves

Floating Ball Valve

Floating Ball Valve

Description:
A single, compact casting that houses the ball and seats. It is non-serviceable, meaning it cannot be opened for maintenance or repair.

Advantages:

  • Low cost
  • Compact size
  • Minimal leakage points

Limitations:

  • Cannot be repaired or cleaned internally
  • Suited for low-duty cycles

Ideal For:

  • Water lines, air systems, irrigation pipelines, general utilities
Trunnion Mounted Ball Valve

Trunnion Mounted Ball Valve

Description:
Made with two separate body parts bolted or threaded together. The second piece can be removed to access the ball and seats.

Advantages:

  • Mid-range cost and reliability
  • Partial access for maintenance
  • Available in higher pressure classes

Limitations:

  • Full servicing may still require removing from the line

Ideal For:

  • Industrial water, oil, chemical, and steam lines
Vented Ball Valve

Vented Ball Valve

Description:
Consists of three parts—two end caps and a central body—held together with bolts. The valve can be fully dismantled for cleaning or maintenance without removing it from the pipeline.

Advantages:

  • Easy to clean, inspect, and replace seals
  • Reduces downtime
  • Suitable for automation

Limitations:

  • Slightly higher upfront cost

Ideal For:

  • Pharma, food & beverage, paint, dyes, adhesives, corrosive media
Fire-Safe Ball Valve

Fire-Safe Ball Valve

 Description:
Allows access to internal components (ball, seat, seals) from the top of the valve body, like a globe valve.

Advantages:

  • Easy inline maintenance
  • Minimal piping disconnection
  • Better for larger pipeline installations

Limitations:

  • Higher cost and longer delivery time
  • Requires precise actuator alignment

Ideal For:

  • Oil & gas pipelines, refinery systems, petrochemical plants

Summary Comparison Table

Type Pressure Cost Best Use Area
Floating Ball Low–Med 💰 Utility, water, chemicals
Trunnion Mounted High 💰💰💰 High pressure gas, large valves
Fire-Safe Valve Any 💰💰 Hazardous media, oil & gas
Anti-Static Valve Any 💰💰 Flammable or solvent-based fluids
Cavity-Filled Valve Any 💰💰💰 Sanitary, viscous, sticky media

Real-World Use Case Examples

Floating Ball Valve – Used in a 3” chilled water system for fast shut-off
Trunnion Mounted Valve – Installed in a 10” refinery gas line with electric actuator
Fire-Safe Valve – Installed in diesel storage tank outlets (API 607 certified)
Anti-Static Valve – Used in paint circulation systems in auto plants
Cavity-Filled Valve – Used in sugar syrup transfer lines at food processing plant

Contact Us for Pricing & OEM Support

Call

+91-9004860491

Website

www.perfectqrc.com

FAQ

Not necessarily, but they are more torque-efficient and better suited for automation.

No. Fire-safe valves are for hazardous, flammable media only.

No. Anti-static prevents sparks. Fire-safe prevents leaks during fire.

They eliminate dead zones where bacteria or residue can build up

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