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Ball valves Based on Pressure Rating – Match System Requirements with the Right Class

At Perfect Engineers, we offer a wide range of pressure-rated ball valves that are built to handle everything from low-pressure water lines to ultra-high-pressure steam and gas systems. Whether you’re designing a simple irrigation line or an API-grade oil refinery pipeline, selecting the correct pressure class is crucial for both safety and performance.

This guide will help you understand how ball valve pressure ratings are categorized, and how to select the right one for your system.

Table of Contents

What is a Ball Valve Pressure Rating?

A ball valve’s pressure rating indicates the maximum pressure it can safely withstand at a specific temperature. It’s defined by international standards like ANSI/ASME, DIN (PN rating), and others.

Pressure rating depends on:

  • Body material (e.g., SS, WCB, Brass)
  • Seat material (PTFE, Graphite, etc.)
  • Temperature of the media
  • End connection type (Flanged, Screwed, Welded)

Pressure Rating Categories

High-Pressure-Ball-Valves-500-700-Bar-scaled.j

High-Pressure Ball Valves (500-700 Bar)

 Ideal For:

  • Compressed air systems
  • Steam headers
  • Boiler lines
  • Paint and solvent handling

Features:

  • Thicker body construction
  • Fire-safe / anti-static design available
  • Suitable for gear/pneumatic/electric actuation
Medium-Pressure Ball Valves

Medium-Pressure Ball Valves

Ideal For:

  • HVAC chilled water lines
  • Steam up to 10–15 bar
  • Chemical and solvent lines
  • Food processing lines

Common Materials:

  • SS304, SS316, WCB
  • Soft-seated with PTFE/RPTFE
High-Pressure-Ball-Valves-500-700-Bar-scaled

Low-Pressure Ball Valves

 Ideal For:

  • Water pipelines
  • Air lines
  • Cooling tower circuits
  • Agriculture and irrigation

Available In:

  • PVC, CPVC, Brass, UPVC, low-grade SS

Ball Valve Pressure Class Chart

Standard Class / PN Rating Pressure (Bar) Common Use
ANSI Class 150 ~20 Bar Water, air
ANSI Class 300 ~50 Bar Steam, oil
ANSI Class 600 ~100 Bar Gas, fuel
ANSI Class 900 ~150 Bar Chemical
ANSI Class 1500 ~250 Bar Offshore
ANSI Class 2500 ~400 Bar High-pressure refinery systems
DIN PN10 10 Bar Water, irrigation
DIN PN16 16 Bar HVAC, pharma
DIN PN40 40 Bar Oil, chemical
DIN PN100+ 100+ Bar Industrial gas systems

Available in All Materials

We offer pressure-rated valves in:

  • Stainless Steel 304, 316, 316L
  • Carbon Steel WCB
  • Brass & Bronze
  • PVC, CPVC, UPVC (up to PN16)
  • Exotic alloys (Monel, Hastelloy, Duplex)

With soft seat (PTFE, RPTFE, TFM) and metal-seated options for high-temp/high-pressure media.

 

Contact Us for Pricing & OEM Support

Call

+91-9004860491

Website

www.perfectqrc.com

Buyer Tip: How to Choose the Right Pressure Rating

  • Always choose a valve rated 20–25% higher than your system’s maximum working pressure.
  • Consider temperature derating. Pressure limits decrease as temperature rises.
  • For abrasive or pulsating fluids, go one class higher.
  • Don’t forget about end connections—threaded ends may have lower pressure capacity than welded or flanged.

FAQ

Yes—higher pressure valves are backward compatible, but they cost more.

Not recommended above 10 bar. Use SS or Brass for safety.

RPTFE or graphite seats are best for steam above 150°C.

Yes. All valves undergo hydrostatic and pneumatic testing as per API 598 or EN 12266.

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