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Home > Product > Ball Valve > Ball Valves Based on Operation

Ball Valves Based on Operation – Manual, Pneumatic & Electric Explained

At Perfect Engineers, we understand that choosing the right valve isn’t just about size and material—it’s also about how you want it to function in real-world plant conditions.

Do you need a simple manual shut-off valve for a water line? Or a fully automated valve that integrates with your PLC or SCADA system? Understanding the different operation modes helps you reduce downtime, avoid manual errors, and improve flow control accuracy.

Let’s walk you through each operation type.

Table of Contents

What Does “Operation” Mean in Ball Valves?

The operation of a ball valve refers to how the ball is turned inside the valve body to start or stop flow. This can be done:

  • By hand (manually)
  • Automatically (pneumatic or electric actuators)

Each method has pros and cons depending on system size, pressure, fluid type, and required control.

 Types of Ball Valve Operations

Manual-Ball-Valves-scaled.

Manual Ball Valves

What It Is:
You operate the valve using a lever or handwheel. A simple 90-degree turn opens or closes the valve.

Features:

  • Low cost
  • Fast shut-off
  • No external power needed
  • Simple to install and operate

Best For:

  • Small to medium pipelines
  • Water, air, oil, steam systems
  • Maintenance isolation
  • Emergency shut-offs
Automatic-Ball-Valves-scaled

Automatic Ball Valves

What It Is:
The valve is opened or closed using compressed air connected to a pneumatic actuator (single or double acting).

Features:

  • Fast actuation (1–2 seconds)
  • Ideal for repetitive on/off cycles
  • Explosion-proof and safe for hazardous zones
  • Integrates easily with control panels

Available Controls:

  • On/Off (Open or Close)
  • Control type (with positioner)
  • Solenoid valves, limit switches, and feedback

Best For:

  • Paint, solvent, chemical plants
  • Water treatment automation
  • Cement, power, or food plants
  • Industries with existing air supply
Electric-Actuated-Ball-Valves-scaled

Electric Actuated Ball Valves

What It Is:
An electric motor rotates the ball via actuator, offering precise and programmable control.

Features:

  • Available in 24V, 110V, 230V, or 415V
  • Precise positioning (open/close or modulating)
  • Ideal for remote monitoring systems (BMS, SCADA, PLC)
  • Zero air consumption

Best For:

  • HVAC systems
  • Pharma or food automation
  • Smart irrigation
  • Fuel handling and storage
  • Remote or unmanned locations
Pneumatic-Actuated-Ball-Valves-scaled

Pneumatic Actuated Ball Valves

Description:
When speed, safety, and durability matter, Pneumatic Actuated Ball Valves are the top choice for automated flow control. At Perfect Engineers, we manufacture and supply air-operated ball valves that deliver quick on/off actuation, minimal maintenance, and seamless integration with industrial automation systems like PLC, SCADA, and DCS.

Advantages:

  • Available in Single Acting (Fail-Safe) & Double Acting models
  • Super-fast operation: opens/closes in 1–3 seconds
Hydraulic-Ball-Valves-scaled

Hydraulic Ball Valves

Description:
If you’re dealing with hydraulic oil, diesel, glycol, or pressurized fluids, our valves are your trusted shut-off and directional control solution—delivering safe, responsive, and long-lasting performance in even the most demanding applications.

Key Features of Our Hydraulic Ball Valves

  1. Pressure ratings up to 10,000 PSI / 700 bar
  2. Available in 2-way, 3-way, and 4-way configurations
 

Bonus: Gear Operated Ball Valves

Used for larger valve sizes (typically above 6”)
Reduces torque, makes manual operation easier
Best for: high-pressure lines, steam, oil

Operation Type Comparison

Operation Type Cost Control Speed Automation Power Needed
Manual 💰 Basic Instant No No
Pneumatic 💰💰 Medium 1–2 secs Yes Air Supply
Electric 💰💰💰 High 3–10 secs Yes Electricity
Gear Operated 💰💰 Manual Medium No No

Contact Us for Pricing & OEM Support

Call

+91-9004860491

Website

www.perfectqrc.com

Buyer Tip

  •  Use manual ball valves for isolation or low-usage areas.
  • For high-cycle or remote areas, go with pneumatic or electric.
  • Pneumatic valves are more robust for chemical & hazardous plants.
  • Electric valves give better feedback & control – perfect for SCADA/BMS.

FAQ

Pneumatic valves are faster (1–2 seconds). Electric valves offer better positioning.

Uses air for both opening and closing (safer for fail-safe operations).

Yes. No air exhaust = cleaner environment. Preferred in pharma/food.

Use spring-return pneumatic valves or motorized actuators with fail-safe position.

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