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Home > Product > Ball Valve > Based on Body Construction > Fully Welded Ball Valve

Fully Welded Ball Valve – Zero-Leakage Solution for Buried & High-Integrity Systems

When long-term performance, zero leakage, and tamper-proof integrity are mission-critical, the Fully Welded Ball Valve stands out as the ultimate choice. At Perfect Engineers, we manufacture fully welded ball valves that are built for buried pipeline systems, natural gas lines, fuel distribution, and district heating applications—where safety, durability, and low maintenance are non-negotiable.

Designed as a permanent solution, these valves eliminate body leakage paths and reduce the need for external intervention over decades of operation.

Table of Contents

Fully Welded Ball Valve

What is a Fully Welded Ball Valve?

A Fully Welded Ball Valve features a single, permanently welded body with no bolted joints. This robust, tamper-resistant construction eliminates leak points between body sections, ensuring superior pressure containment and safety.

The valve body is typically forged and fully welded shut, making it suitable for underground or buried service, even in extreme environments or remote areas.

Key Features of Our Fully Welded Ball Valves

  1. Leak-proof body – no body gaskets or flanges
  2. Ideal for buried service and remote locations
  3. Trunnion-mounted design for high-pressure handling
  4. Low torque and long cycle life
  5. Weldable ends or flanged connections available
  6. Anti-blowout stem and double block & bleed options
  7. Compliant with API 6D, ISO 14313, ASME B16.34
  8. Fire-safe, anti-static, and corrosion-resistant

Technical Specifications

Parameter Specification
Size Range 2” to 36”
Pressure Class Class 150 to Class 1500 / PN10–PN100
Design Standard API 6D, ISO 17292, ASME B16.34
Body Construction Fully welded forged steel
Seat Options Soft-seated (PTFE, RPTFE), Metal-seated
End Connections Butt Weld, Socket Weld, Flanged
Operation Manual, Pneumatic, Electric (ISO 5211 mount)
Fire-Safe Certified API 607, ISO 10497 (on request)
Temperature Range -46°C to +200°C

 

Contact Us for Pricing & OEM Support

Call

+91-9004860491

Website

www.perfectqrc.com

Applications of Fully Welded Ball Valves

  1. Natural Gas Transmission & Distribution
  2. City Gate Stations
  3. Fuel Oil Systems
  4. District Heating / Cooling Pipelines
  5. Water and Steam Networks
  6. Underground Pipelines in Oil & Gas
  7. Process Isolation in Remote or Hazardous Zones

Fully Welded vs Standard Split Body Ball Valves

Feature Fully Welded Valve Split Body Valve
Leakage Paths None Multiple flanged joints
Maintenance Need Minimal Moderate
Best for Buried Service Yes No
Welding Compatibility Direct to pipe Needs flanged adapter
Cost  (Long-term savings)  (Lower initial cost)

Included Documentation

Every valve is supplied with:

  • Mill Test Certificate (MTC 3.1)
  • Hydrostatic test report
  • API 6D / IBR / CE / ATEX certification (as applicable)
  • Origin Certificate for exports
  • Drawing & operation manual
  • Warranty & QA checklist

FAQs

Yes. We supply them with ISO 5211 pads and pneumatic/electric actuators.

Yes. Fire-safe designs as per API 607 / ISO 10497 available on request.

We offer butt-weld, socket-weld, and flanged ends for integration flexibility.

Not the body—only stem seals and seats can be accessed in some versions (optional top access).

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